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FABRIC DEVELOPMENT

Growing

Certified organic cotton requires farming without using pesticides, genetically modified (GMO) seeds, or synthetic fertilizers. This reduction in harmful chemicals and pesticides produces a more natural plant, contributing to the softness of the final product.

Our certified organic cotton yarn begins its’ journey on Indian farms where cotton grows on dry land, eliminating excess moisture retention and tendencies for fungus. These conditions lead to healthy growth. Organic farmers rely on crop rotation to replenish and maintain soil fertility. Mechanical cultivation and biological means are used to control pests and weeds.

Ginning

Once the cotton is grown, it is picked. The organic cotton crop is then passed through a gin which separates the leaves and seeds, leaving only the cotton fibres (ginning). The ginned organic cotton fibres are packed into bales which are individually tested by an independent third party to confirm it meets quality and eligibility standards.

Spinning

The organic cotton bales – now called lint – are transported to a spinning mill which spins the lint into yarn.

We import our certified organic yarns from India where it has undergone a process called ring spinning, the highest quality spinning process.

Knitting

The organic cotton yarns arrive for knitting at our selected Australian manufacture. Our knitting and dyehouse factory are located in Melbourne and certified by Australian Certified Organic. (ACO).

Garment Manufacturing

Our rolls of organic fabric make the final journey from Melbourne to our Sydney factory where we complete manufacturing.